Zero Liquid Discharge (ZLD) Solutions Water is nature's most wonderful, most abundant, and most useful substance. It is estimated that Two-thirds of earth's surface constitutes water. It also occupies a unique position in industries. It Plays a very important role as a coolant for steam condensation in thermal power generation; it is Also used as a coolant in process plants. Water is very complex in nature and it contains a lot of Impurities in dissolved and suspended form. Calcium and Magnesium salts present in water Determine the hardness of water and it is this hardness of water, which is the main cause for HARD WATER SCALE formation in heat exchangers in various industries. OPTIMIZE SPECIFIC STEAM CONSUMPTION, MINIMIZE WATER REQUIREMENT IN POWER PLANT As you are aware that vacuum in condenser of power plant plays a vital role in energy consumption i.e. As vacuum in condenser is directly related to scale deposition, hence, if condenser tubes remain scale free, the vacuum in condenser shall remain high i.e. around 0.1 ate and constant value in this connection, we wish to introduce a proven technology of SCALE-BAN™ equipment which will give you the following savings which is just impossible with any other technology for cooling water treatment:  Zero scale in condensers and other coolers.  Constant vacuum of 0.1 ate in condenser giving maximum efficiency.  in addition to above, there is reduction of more than 25% - 30% water consumption in cooling tower. SCALE-BAN™ Equipment is online non chemical water treatment equipment which is fitted just before condenser and coolers in inlet cooling water line. We have installed SCALE-BAN™ equipment at various power plants ranging from 2.75 MW to 490 MW. All the Equipment have been performing very well on the aspects of water conservation with zero scaling. The savings achievable by installing SCALE-BAN™ are as under:- 1. RO REJECT, ETP TREATED, RIVER & BORE WELL water can be used as make up water in cooling tower to achieve substantial saving in water while reducing the load to effluent treatment plant. 2. As our equipment is tested to run at very high hardness and TDS in cooling tower without any risk of scale deposition, cooling tower can run at high COC of 15 TO 20 as against 3 to 5 with conventional treatment, so blow down from cooling tower becomes negligible. 3. Water consumption in cooling tower is reduced by more than 25%-30% and fresh water consumption can be brought down to negligible (As RO reject & ETP treated water can be used as make up water). 4. Elimination of use of Softener & anti-scaling chemicals from cooling tower. 5. There is GUARANTEED ZERO SCALE in condenser and other coolers. 6. Vacuum in condenser in power plant remains constantly on higher side (0.1 ate) which gives good efficiency of plant and maintained specific steam consumption (SSC) [less coal consumption]. 7. No Shutdown of plant is required for cleaning of condenser tubes in power plant. 8. Due to repeated cleaning of the hard scales in tubes with rod, the tube surface becomes weak and prone to leak. Any leakage in condenser/cooler causes shutdown of minimum three days. 9. Ours is a fit and forget equipment having a guaranteed maintenance free life of 20 years consuming no power. Power Plant:-  No softening of water required.  Excellent Water Savings due to reduced Blow Down with high COC.  Constant vacuum.  Chemicals Savings. Distillery:-  Use of RO reject/ ETP treated spent lease water as make up in cooling tower increased recovery of Alcohol. Solvents extraction:-  Increase in Hexane recovery.  Use of RO reject / ETP treated / spent lease water as make up in cooling tower. Dairy / Cold Storage / A.C. Plants:-  constant cooling of ammonia / Freon gases.  Reduced power construction of compressors due to constant pressure. Other Savings:-  No Softening Plants is required hence recurring expenses for softening saved.  De-scaling chemicals are not required cooling water.  as our equipment is tested to run at high hardness (10000 ppm) and TDS (40000 ppm) in cooling tower without any risk of scale deposition, cooling water can be run at high COC of 25 to 30 as against 5 to 7 with conventional chemical treatments, so blow down from cooling tower is negligible.  No shutdown of plant is required for cleaning of Heat Exchanger / Condensers because of Zero scaling.  Due to repeated cleaning of the hard scales in tubes with rod, the tube surface becomes weak and prone to leakage, which is avoided due to Zero Scale.  SCALE-BAN™ is fit and forget equipment having a guaranteed maintenance free life of 20 years consuming no power.  ETP load significantly reduced.

SCALE-BAN EQUIPMENTS PVT. LTD. is with a vision to provide a non-chemical online solution for the hard water scaling related problems in heat transfer areas.

Our main objective is to save the precious water from depleting forever from this world. We work on water conservation methods in the factories. We understand the value of water for the people craving for it and we want to be the part of revolutionaries for saving the Earth.

It can also be installed in the existing pipe line with absolutely no changes in the piping route and layout. The installation process is not complex, and it is the best way for becoming a water conservation factory. This On-line equipment does not require any energy input for its operation. It also does not require any regeneration or maintenance, resulting in zero equipment down time and zero equipment deterioration.

Our product has been already tested with circulating water having very high Hardness and TDS. With its ability to successfully operate and perform even at such extreme parameters. SCALE-BAN can save precious water for industries with operation of cooling tower at higher COC’s. Also due to its unique design, it can work even with RAW WATER (as makeup water for cooling tower) without its pre-treatment such as softening or addition of anti-scale chemicals.

The working principle of SCALE-BAN is very simple and proven. It incorporates use of the Galvanic Principle, Chemical Characteristics of water and Fluid Dynamics. SCALE-BANTM exploits solubility characteristics of Calcium and Magnesium salts in water with change in its pH value. SCALE-BAN locally increases the pH value of water before it reaches high temperature zone and then precipitates out hardness causing salts as water flows through SCALE-BAN.

SCALE-BAN believes in saving mother Earth. We have the passion to save water and be the part of a revolution in saving water for our future generations. As you have read, water crisis are increasing day-by-day, in region-to-region. On day, only rich will have access to water, leaving poor to live on their luck. We believe it is in our hands, in humans' hands to delay this happening as much as we can. Our passion leads to being the savior of water, and putting our best efforts in helping you do that.

SCALE-BAN believes in commitments. We not only make one, but we stand on our commitments (unlike many of the other companies). We have a large database of clients. Well, there is a reason for that, we do not back-step on our commitments, and we will always be there for our clients-in-need.

SCALE-BAN is reliable. We gain the trust of our clients by showing them our best works, and doing what we say. Gaining the trust of others is the most difficult job to do, but we have gained many trusts till now, and we will continue being trustworthy along our path……..

FOR further more queries and information please visit us at:

http://www.scalebanindia.com

Local Address:

212-Silver Sanchora Castle, R.N.T. Road,

INDORE-452001 (M.P.)-INDIA

TEL.: +91-731-4044059, 4084402, 3042456, 6542550

FAX: +91-731-4041974