Non Chemical Water Treatment

If you are looking for a non-chemical water treatment, make your first choice.  There are a highly regarded industrial water treatment company, providing solutions for softened water, heat transfer problems and much more for over 20 years.

Here at our solutions for non-chemical water treatment include Galvanic Principle.  Here at we specialize in providing unique technology for effective environmental solutions.

In our long history in the industry, we have provided our water treatment equipment to companies both small and large including NTPC, Bhushan power, SPY Agro, etc.

When you choose for your non chemical water treatment, you will be able to take advantage of the very highest level of customer service together with solutions that really work.

Here at we offer a product which can be used in a wide range of applications.  If you have any questions or require any further information on our non-chemical water treatment solutions please

contact us:-     or visit:- www.scalebanindia.com.

Non-Chemical Water Treatment

NACE – “…devices considered to be no measurable for the apparent lack of a measurable change in the dissolved or suspended matter content…”

l Not easy to see if effective

l History of aggressive promotion

l Disparaged by chemical suppliers

Non-Chemical Techniques

S Magnets

S AC Solenoid Coils (Pulsed Electric Fields)

S Hydro cavitation

S Ultrasonic

 Effectiveness

S Can They Do SOMETHING?

S Can They Do EVERTHING?  YES MAYBE

Potential Benefits

S Eliminate environmental and safety concerns of chemical usage

S less prone to catastrophic upsets

S May allow less water usage

l May allow bleed to be used for irrigation

S May have lower life-cycle costs

Potential Issues with Chemicals

S requires careful supervision and handling

S Chemicals interact with each other

S Chemicals are often toxic

S Environmental regulations

What Do NCDs Do?

•  Make seed crystals
•  Minerals deposit on seeds and form a Powder
•  Physical biocide effect

ZERO LIQUID DISCHARGE

Total elimination of hard water Scale in the cooling system of Refrigeration plant with installation of our SCALE-BAN™ Equipment.

Our Equipment SCALE-BAN™ has been established in the market to give the following savings in Refrigeration plant / cooling tower operation.

Zero Scale in condensers.

Optimum Head Pressure maintained in Refrigeration plant.

SCALE-BAN™ Equipment’s is online equipment which is fitted just before water cooled condensers/ Heat Exchangers.

A below described brief mention will easily reinforce the uniqueness as to how the savings as claimed above can be achieved by installing SCALE-BAN™:-

1. Descaling chemicals are not required in cooling water.
2. No Softening plant is required.
3. There is zero scale in condenser and other coolers, but in normal chemical water treatment, scale deposition takes place, which decreases not only the plant efficiency causing high cost of production , but sometimes plant load has to be reduced.
4. No shutdown of plant is required for cleaning of condenser tubes , In normal condition , shut down of plant is required frequently to clean the condenser tubes Chemically (Caustic Circulation) / Mechanical Drilling ,as the case may be.
5. Cost of manpower, Chemicals, Loss of production for large number of day's shutdown is saved every year.
6. Due to repeated cleaning of the hard scales in tubes with rod, the tube surface becomes weak and prone to leakage. Any leak in condenser/cooler causes shutdown of minimum three days and adds cost of replacing tubes.
7. Head pressure in Refrigeration plant remains maintained which gives Considerable savings of electricity.
8. Ours is a fit and forget equipment having a guaranteed maintenance free life of 20 years without any power consumption.

ZERO WASTE

Zero liquid discharge is a process whereby advanced technologies are used to recycle (rather than discharge) all of the wastewater from an industrial facility. Increased scrutiny by regulatory agencies and plant management in recent years, regarding industrial wastewater discharge, has led many facilities to seek out ZLD solutions.

SCALE-BAN™ has experience servicing a full range of zero liquid discharge (ZLD) systems which can service a broad range of wastewater discharge sources, including blow down from boilers and cooling towers, softener waste, demineralizer waste, mine drainage and a variety of other sources.

Both reduced effluent and zero liquid discharge programs have benefits for the environment and the bottom line, with reductions in water consumption by as much as 90%. Additionally, the evaporation/crystallization process can help industrial operators recover valuable by-products that can be reused or sold.

Zero Liquid discharge

Total elimination of hard water Scale in hexane condensers of extraction unit by installation of our SCALE-BAN™ Equipment.

SCALE-BAN™ equipment has been established in the market to give the following savings in Condenser / Heat Exchanger / Cooling tower operation.

Zero Scale in condensers and other coolers.

Vacuum in stripping column remains constant which gives better efficiency of plant and better hexane recovery, better oil extraction with better quality, thus reducing loss.

SCALE-BAN™ Equipment’s is an online equipment which is fitted just before condenser/ Heat Exchanger in Solvent Extraction plant/Refineries.

A below described brief mention will easily reinforce the uniqueness as to how the savings as claimed above can be achieved by installing SCALE-BAN™:-

Constant vacuum in stripping column.

Anti-scaling chemicals are not required in cooling water.

No Softening plant is required.

RO reject & ETP treated water can be used as make up water in cooling tower, thus reduction of effluent load of plant and saving fresh water equivalent to RO reject & ETP treated water used in cooling tower.

Water consumption in cooling tower is reduced by 25%-30% due to increase of COC and reduction in blow down.

There is zero scale in condenser and other coolers, but in normal chemical water treatment, scale deposition takes place, which decreases not only the plant efficiency causing high cost of production , but sometimes plant load has to be reduced.

No shutdown of plant is required for cleaning of condenser tubes , In normal condition , shut down of plant is required frequently to clean the condenser tubes Chemically (Caustic Circulation) / Mechanical Drilling ,as the case may be.

Cost of manpower, Chemicals, Loss of production for large number of day’s shutdown is saved every year.

Due to repeated cleaning of the hard scales in tubes with rod, the tube surface becomes weak and prone to leakage. Any leak in condenser/cooler causes shutdown of minimum three days and adds cost of replacing tubes.

SCALE-BAN™ with no reject of water is the maintenance free mechanical equipment and does not require any energy input for its operation

Zero Liquid Discharge.

With zero scale in Induction Furnace coil permanently, Save power & maintain melting time by installation of SCALE-BAN™ Equipment.

As you are aware that scale formation in induction furnace coil causes an increase in melting time, thereby causes an increase in power consumption. Our SCALE-BAN™ Equipment prevents formation of the scale and thus maintains the melting time and hence there is no increase in power consumption.

SCALE-BAN™ Equipment is an online equipment which is fitted just before Furnace Coil / Heat Exchanger.

A below described brief mention will easily reinforce the uniqueness as to how the savings as claimed below can be achieved by installing SCALE-BAN™:-

Descaling chemicals is not required in cooling water.

No Softening plant is required.

Our equipment is tested to run at high hardness (10000 ppm) and TDS (40000 ppm) in cooling tower without any risk of scale deposition.

No shutdown of plant is required for cleaning of condenser. Cost of manpower, Chemicals, Loss of production for large number of day's shutdown is saved every year.

Ours is a fit and forget equipment having a guaranteed maintenance free life of 20 years without consuming electrical power.

Zero Liquid Discharge Effluent Treatment Solution

We offer our clients Zero Liquid Discharge Systems that is an advanced wastewater treatment service. Zero Liquid Discharge Water Treatment (ZLD) is a term used to describe the complete elimination of liquid discharge from a manufacturing process. A well-designed (ZLD) Zero Liquid Discharge Water Treatment system is used to minimize the volume of liquid waste that requires treatment, while also producing a clean stream suitable for use elsewhere in the plant processes.

Advantage of Technology

     Totally integrated zero discharge system.

     Complete use of condensate water. 

     Require very less space.

     No Scaling & Froth formation in evaporator.

Zero Liquid Discharge Effluent Treatment Solution for:-

     Power industries

     Steel industries

     Distilleries Industries

     Pharmaceutical & Bulk Drug Industries

     Pulp & Paper Industries

     Textile Industries

Key Features :->

 Highest Steam Economy.

 Zero Operational & Maintenance Cost for 20years.

  

Zero Liquid Discharge Effluent Treatment Solution

We offer our clients Zero Liquid Discharge Systems that is an advanced wastewater treatment service. Zero Liquid Discharge Water Treatment (ZLD) is a term used to describe the complete elimination of liquid discharge from a manufacturing process. A well-designed (ZLD) Zero Liquid Discharge Water Treatment system is used to minimize the volume of liquid waste that requires treatment, while also producing a clean stream suitable for use elsewhere in the plant processes.

Advantage of Technology

    Totally integrated zero discharge system.

    By Product is marketable commodity in most of the cases.

    Complete use of condensate water. 

    Compact plant requires very less space.

    No Scaling & Froth formation in evaporator.

Zero Liquid Discharge Effluent Treatment Solution for:-

    Textile Industries

    Distilleries Industries

    Pharmaceutical & Bulk Drug Industries

    Pulp & Paper Industries

    Electroplating Industries

Key Features :->

    Fully Customized Designed System.

    Highest Steam Economy.

    Lowest Operation & Maintenance Cost.

    Operator Friendly 

    Easily Upgradeable.

    Applicable for CDM Benefit.

    Technology approved by CPCB. (Central Pollution Control Board).

Zero Liquid Discharge (ZLD) Solutions

Zero Liquid Discharge (ZLD) Solutions

Water is nature's most wonderful, most abundant, and most useful substance. It is estimated that

Two-thirds of earth's surface constitutes water. It also occupies a unique position in industries. It

Plays a very important role as a coolant for steam condensation in thermal power generation; it is

Also used as a coolant in process plants. Water is very complex in nature and it contains a lot of

Impurities in dissolved and suspended form. Calcium and Magnesium salts present in water

Determine the hardness of water and it is this hardness of water, which is the main cause for

HARD WATER SCALE formation in heat exchangers in various industries.

OPTIMIZE SPECIFIC STEAM CONSUMPTION, MINIMIZE WATER REQUIREMENT IN POWER PLANT

As you are aware that vacuum in condenser of power plant plays a vital role in energy consumption i.e.

As vacuum in condenser is directly related to scale deposition, hence, if condenser tubes remain scale free, the vacuum in condenser shall remain high i.e. around 0.1 ate and constant value in this connection, we wish to introduce a proven technology of SCALE-BAN™ equipment which will give you the following savings which is just impossible with any other technology for cooling water treatment:

              Zero scale in condensers and other coolers.

              Constant vacuum of 0.1 ate in condenser giving maximum efficiency.

              in addition to above, there is reduction of more than 25% - 30% water consumption in cooling tower.

SCALE-BAN™ Equipment is online non chemical water treatment equipment which is fitted just before condenser and coolers in inlet cooling water line.

  We have installed SCALE-BAN™ equipment at various power plants ranging from 2.75 MW to 490     MW. All the Equipment have been performing very well on the aspects of water conservation with   zero scaling.

The savings achievable by installing SCALE-BAN™ are as under:-

1.             RO REJECT, ETP TREATED, RIVER & BORE WELL water can be used as make up water in cooling tower to achieve substantial saving in water while reducing the load to effluent treatment plant.

2.             As our equipment is tested to run at very high hardness and TDS in cooling tower without any risk of scale deposition, cooling tower can run at high COC of 15 TO 20 as against 3 to 5 with conventional treatment, so blow down from cooling tower becomes negligible.

3.             Water consumption in cooling tower is reduced by more than 25%-30% and fresh water consumption can be brought down to negligible (As RO reject & ETP treated water can be used as make up water).

4.             Elimination of use of Softener & anti-scaling chemicals from cooling tower.

5.             There is GUARANTEED ZERO SCALE in condenser and other coolers.

6.             Vacuum in condenser in power plant remains constantly on higher side (0.1 ate) which gives good efficiency of plant and maintained specific steam consumption (SSC) [less coal consumption].

7.             No Shutdown of plant is required for cleaning of condenser tubes in power plant.

8.             Due to repeated cleaning of the hard scales in tubes with rod, the tube surface becomes weak and prone to leak. Any leakage in condenser/cooler causes shutdown of minimum three days.

9.             Ours is a fit and forget equipment having a guaranteed maintenance free life of 20 years consuming no power.

Power Plant:-

              No softening of water required.

              Excellent Water Savings due to reduced Blow Down with high COC.

              Constant vacuum.

              Chemicals Savings.

Distillery:-

              Use of RO reject/ ETP treated spent lease water as make up in cooling tower increased recovery of Alcohol.

Solvents extraction:-

              Increase in Hexane recovery.

              Use of RO reject / ETP treated / spent lease water as make up in cooling tower.

Dairy / Cold Storage / A.C. Plants:-

              constant  cooling of ammonia / Freon gases.

              Reduced power construction of compressors due to constant pressure.

Other Savings:-

              No Softening Plants is required hence recurring expenses for softening saved.

              De-scaling chemicals are not required cooling water.

              as our equipment is tested to run at high hardness (10000 ppm) and TDS (40000 ppm) in cooling tower without any risk of scale deposition, cooling water can be run at high COC of 25 to 30 as against 5 to 7 with conventional chemical treatments, so blow down from cooling tower is negligible.

              No shutdown of plant is required for cleaning of Heat Exchanger / Condensers because of Zero scaling.

              Due to repeated cleaning of the hard scales in tubes with rod, the tube surface becomes weak and prone to leakage, which is avoided due to Zero Scale.

              SCALE-BAN™ is fit and forget equipment having a guaranteed maintenance free life of 20 years consuming no power.

              ETP load significantly reduced.